POOFF! There it is!Digital Manufacturing
University of Southern California
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d-fab (DRAFT)
A New Course on
Fabricator Science

The Science and Technology
of Digital Manufacturing

by Marshall Burns, Ph.D.
and collaborators TBD

Sections on this page:
   Outline

Copyright © 2004, Ennex Corporation. All rights reserved.
Background:

     This is a draft of a textbook for a course in fabricator science, the studies underlying the new technology of digital manufacturing. This book is a new edition of Automated Fabrication—Improving Productivity in Manufacturing, originally published by Prentice Hall in 1993, reorganized and with substantial new material. It is being prepared as the text for two courses in the Department of Industrial and Systems Engineering at the University of Southern California:

  • ISE 232L, Manufacturing Processes, undergraduate
  • ISE 511L, Computer-Aided Manufacturing, grad level
Note to students on January 11, 2005:

     The new book is undergoing some final preparations for you. When it is ready, the headings in the table of contents below will link directly to the respective chapters and sections. (“Ready” does not mean the book will be finished or complete. It means that the content will be sufficiently organized for you to use it productively. See Is This for You? for more information on the textbook for this course.) In the meantime, I’m making the first edition available to you to study from. At the present time, the table of contents below has an extra column on the right-hand side with links to the relevant sections of the first edition. You can also browse the table of contents of the entire first edition. There are two problems with the material you will find behind these links:

  • While the entire text of the first edition is there, most of the pictures and most of the tables have not been uploaded yet. So for most pictures and tables, you will see only a caption.
  • The first edition was published over ten years ago and a lot has changed since then. The old book is still valuable for conceptual content that explains the underlying principles of digital manufacturing, but detailed information on machines, materials, processes, and applications is outdated.

     The good news is that the old book is being provided to you for free. You will not have to sign up and pay for textbook access until the new book is ready. I hope to have it ready for you by next week.


Outline (DRAFT)

     The table below is interactive and can be expanded and collapsed to show or hide levels of detail. Click the numbers at the top of the table to change the level of detail shown.

     Do not trust the chapter and section numbers at this point. They are automatically generated by counting content and will change as content changes.

Table of Contents
Currently showing 2 levels of topic detail. Change to 1/ 3/ 4/ 5 levels.
TopicBased on
 undefinedDedicationAF
 undefinedForewordAF
 undefinedPrefaceAF
IGroundwork
 1Introduction to
Digital Manufacturing
AF 1
 1.1What is Manufacturing
 1.2What is Digital
 1.3Digital ManufacturingAF 1
 2A Brief History of Manufacturing
 2.1Natural Ways of Making Things
 2.2Ancient Human Crafting
 2.3Industrial Manufacturing
 2.4Digital Manufacturing
IIDigital Manufacturing Today
 3Digital DesignAF 6
 3.13-D Shape RepresentationData Formats
 3.23-D CADAF 6.1
 3.3ScannersAF 6.2
 3.4Mathematical DesignAF 6.3
 3.5Related SoftwareAF 6.4
 3.6Related Hardware
 4Digital MaterialsAF 7
 4.1An Introduction to Solid MaterialsAF 7.1
 4.2Properties of Solid ObjectsAF 7.2
 4.3A Partial Catalog of Properties of SolidsAF 7.3
 4.4Materials for Additive FabricationAF 7.4
 5Digital FabricationAF 2
 5.1CNC MachiningAF 2.1
 5.2Pattern LaminationAF 2.4
 5.3Continuous DepositionAF 2.3
 5.4Droplet DepositionAF 2.3
 5.5Selective SinteringAF 2.3
 5.6Selective CuringAF 2.2
 5.7Fabber Spec Tables
 6Digital ProductsAF 4
 6.1Direct Fabber ManufacturingAF 4.1
 6.2Models and PrototypesAF 4.2
 6.3Replication ToolingAF 4.3
 6.4Solid ImagingAF 4.4
 6.5Digital SculptureAF 4.5
IIITomorrow
 7Fabber ScienceAF 8
 7.1Carving
 7.2Molding
 7.3Adhesion
 7.4Biological Adhesion
 7.5Coatings
 7.6PhotopolymersAF 8.1
 7.7Sintering of Thermoplastic PowdersAF 8.2
 7.8Drop Deposition
 8Technology DevelopmentAF 3, 10.1
 8.1Gen 1: Improvements in Subtractive Fabrication
 8.2Gen 2: Improvements in Flat-Layer FabricationAF 3.1
 8.3Gen 3: Freeform FabricationAF 3.2
 8.4Gen 4: NanofabricationAF 3.4
 8.5Materials Technology
 8.6Control Technology
 8.7Scenes from the FutureUPS Foretells Fabbers
 9Applications Development
 9.1Market Segments
 9.2Design Iteration
 9.3Freelance FabbingProf. Home Fabbing
 9.4CustomationCustomation
 9.5e-FabNapster Fabbing
 9.6Fabbers in SpaceAF 10.2
IVPeople and Business
 10The Digital EconomyAF 9
 10.1Emancipating TechnologyFree to Create
 10.2Undoing the Industrial RevolutionAutoFab Future
 10.3The New Inventor ClassAtoms fr Bits
 10.4The New Value ChainAtoms fr Bits
 10.5Entrepreneurial OpportunitiesAF 9.3
 10.6Impact of Digital Manufacturing on SocietyAF 9.1
 11Transition from Industrial ManufacturingAF 5
 11.1Operating Within the Industrial Paradigm
 11.2Industrial/Digital Relationship
 11.3Technology SelectionAF 5.1
 11.4Installation and OperationAF 5.2
 11.5Using Fab ShopsAF 5.3
VAppendices
 14Teaching Fabbing
  The Author


POOFF! There it is!Digital Manufacturing
University of Southern California
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University of Southern California, Los Angeles, California
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